Stamped Parts / Assemblies

Stamped Assemblies

When it comes to manufacturing a high-level stamping assembly, a tier manufacturer or OEM needs a stamping supplier who can streamline stamped metal assemblies in a single facility — saving time, resources and money. By optimizing your sourcing process for stamped parts, Kravzik provides you with a finished and assembled part, ready for shipping and production.

Single Source
Manufacturing
IATF 16949
Certified Quality
In-Die + Robotic
Assembly Methods
100%
Part Inspection

Process Optimization Impact

The driving factor behind outsourcing the stamping of metal parts is, of course, the cost savings. Typically, outsourcing stamped metal assemblies costs noticeably less than manufacturing in-house. These savings are realized by reducing labor costs, overhead maintenance costs, distractions and redundancy costs.

Buying all of those individual parts takes hours away from the purchasing department or material handling, and once all of the parts arrive — likely not all at the same time — you must have somewhere to store them. Once the pieces are stored, personnel must make sure all of the correct parts get to the production line at the right time.

Another reason manufacturers should outsource the metal stamping process is expertise and timing. An OEM or tier manufacturer may not have enough trained workers to manufacture every single component of its finished product. Hiring workers who understand stamping, machining, and assembly is difficult. Ensuring there's enough work to keep them busy long term is another challenge. Kravzik solves this with single-source manufacturing — one supplier, one quality system, one delivery.

Advantage

The Kravzik Advantage

Kravzik offers industrial metal stamping assembly of custom stamped parts. As a precision supplier of stamped metal components, our assembly services can help improve your organization on many levels.

Improve Product Quality

Consistent quality across all components with single-source accountability and IATF 16949 certified processes.

Reduce Costs

Eliminate multi-vendor markup, reduce freight and handling costs, and minimize in-house labor and overhead.

Consolidate Suppliers

Replace multiple part vendors with one manufacturing partner. One purchase order, one shipment, one invoice.

Effective Inventory Management

Reduce raw material and WIP inventory. Receive finished assemblies just-in-time for your production line.

Lower Consumable Usage

Shared tooling, optimized material nesting, and bulk purchasing power across your entire assembly bill of materials.

Boost Efficiency & Productivity

Free your engineering and procurement teams to focus on core competencies rather than managing a multi-vendor supply chain.

Decrease Lost Time

Eliminate production delays caused by missing components. Every part of the assembly arrives together, on schedule.

Design Innovation

From high volume production to rapid prototyping, our highly trained design teams build complex progressive tooling capable of joining components together during the stamping production process. We offer innovative in-die assembly and semi-automated assembly processes to reduce total production time.

Our expert team designs stamping assemblies to join multiple stamped parts together or to join with hardware, plastic or insert components. Mating assembly components include plastic pieces, metal inserts, and insert hardware components such as fasteners, screw machine parts, pemserts, bushings, nuts and studs.

Metal stamping assembly manufacturing

Process

Streamline the Assembly Process

When you need to fill orders but don't have the workforce to do so, or you want to streamline the assembly process, Kravzik is here to meet your stamped metal part assembly needs. We're a trusted manufacturing partner equipped with a skilled workforce that's ready to design, stamp and assemble your finished requirement. No matter what part of the manufacturing process you need performed, Kravzik will meet your application needs and maintain the critical dimensions specified.

Our team can transform a rough sketch or scale drawing into a design, produce the tooling for production, engineer a custom production process and select the right technology for your program to produce high-quality finished stamping assemblies at high-volume. With all manufacturing processes under one roof, you receive a cost-effective, finished product with singular accountability for quality, production deadlines, and end-use feasibility.

Quality Assurance

At Kravzik, quality is our utmost priority. We conduct a feasibility review on every assembly to ensure manufacturability at the start of each program. A run-at-rate study is implemented on the first production run to confirm that all assembly processes — stamping, joining, hardware insertion, and finishing — meet specification before scaling to full production.

Our quality management system integrates sophisticated vision technology, continuous improvement programs, and a dedicated quality laboratory. In-die sensors, press monitoring systems, camera vision systems, and a dedicated inspection team ensure parts leaving the production line exceed customer expectations. We are IATF 16949 and ISO 9001 certified.

With extensive experience manufacturing stamped metal assemblies for critical applications across automotive, aerospace, and industrial sectors, Kravzik is your precision assembly manufacturing partner.

Specifications

Assembly Specifications & Capabilities

ParameterCapability
Max Components per Assembly30+ individual stamped components in a single assembly
Assembly MethodsAutomated in-die, automated robotic, secondary semi-automated, manual
Joining MethodsWelding (EB, resistance, laser), riveting, staking, threading, tapping, TOX lock
Hardware TypesFasteners, screw machine parts, pemserts, bushings, nuts, studs, plastic inserts
Material CombinationsFerrous + non-ferrous metals, metal + plastic, metal + insert molding
Quality VerificationIn-die vision, CMM, optical comparator, 100% functional testing per requirement
Production Volume10,000 to 5,000,000+ assemblies per year
CertificationsIATF 16949, ISO 9001 — full lot traceability

Design Features

Metal Stamping Design Features

Kravzik offers a comprehensive range of stamping design features to meet your unique assembly requirements.

Bi-Metal
Coated
Coined
Compliant Pin
Countersunk Holes
Critical Dimensions
EB Welded
Embossed
Enameled
Eyelets
Flat
Formed
Heat-Treated
IDC Slots
Injection Molded
Inlay
Insert Molded
Multiple Stamping
Numbering
Powder Coated
Precious Metal Plated
Reeled
Riveted
Shape Critical
Skived
Stacked
Strain Relief
Surface Critical
Surface Mounted
Tapped
Threaded
Tip Coin
Tox Lock
Tuning Forks
Welded

Post-Operations

Post-Stamping Operations

To complete finished production parts, we offer final post-production process operations prior to product packaging and delivery.

Heat Treatment

Stress relief, annealing, and hardening to meet mechanical property specifications.

Deburring

Vibratory, thermal, and mechanical deburring for 100% burr-free edges.

Washing / Degreasing

Multi-stage aqueous cleaning systems for contamination-free parts.

Post-Plating

Finish plating after forming. Pre-plating option also available.

Hardware Installation

In-die hardware assembly and post-production hardware insertion.

Materials

Metal Stamping Materials

Although each metal has its own blend of mechanical, chemical and surface properties, our knowledgeable engineering and production teams have decades of experience and can achieve optimum results from a variety of metals.

MaterialComposition% IACSTensile StrengthPrimary Applications
Copper (C11000)Pure Copper100220–310 MPaHigh-conductivity electrical assemblies
Brass (C26000)Copper-Zinc28350–480 MPaDecorative/corrosion-resistant assemblies
Phosphor Bronze (C51000)Cu-Sn-P15380–650 MPaSpring contact assemblies
Beryllium Copper (C17200)Cu-Be22690–1,380 MPaHigh-fatigue electronic assemblies
Stainless Steel (304/301)Fe-Cr-Ni2-3520–860 MPaStructural/corrosion-resistant assemblies
Carbon SteelFe-C10-15350–700 MPaGeneral structural assemblies
Aluminum (1100/5052)Al35-6090–250 MPaLightweight assemblies
Titanium (Grade 2)Ti3345–480 MPaMedical/aerospace assemblies
Steel (HSLA)High-Strength Low-Alloy450–700 MPaAutomotive structural assemblies
Galvanized SteelZn-Coated Steel300–550 MPaCorrosion-resistant outdoor assemblies
InconelNi-Cr-Fe550–1,100 MPaHigh-temperature assemblies
HastelloyNi-Mo-Cr690–860 MPaChemical/corrosion-resistant assemblies

Plating

Plating Material Finishes

We offer a range of pre- and post-plating options for metal stamping assemblies allowing for corrosion protection, electrical conduction, decorative use, wear resistance, coloring, bonding, and lubricity. Choose between overall plating, select plating, or spot plating application.

Copper
Nickel
Tin-Lead
Tin
Palladium
Palladium-Nickel
Silver
Gold
Zinc

Surface Coatings

Surface Coating Applications

Stampings may require a surface coating for dielectric insulation, application environment protection, heat and extreme temperature protection, abrasion protection and corrosion protection in various electrical applications.

Epoxy Powder Coating
Nylon Powder Coating
PVC Powder Coating
Polyethylene Powder Coating
Polyurethane Powder Coating
Polyester Powder Coating
Vinyl Powder Coating
Vinyl Plastisol Liquid Coating

Assembly

Stamping Assembly Processes

Kravzik offers complete stamping and product assembly with all manufacturing processes under one roof.

Automated In-Die Assembly
Automated Robotic Assembly
Secondary Semi-Automated Assembly
Threading
Staking
Tapping
Hardware Insertion
Joining
Stacking
Welding
Riveting

Hardware

Assembly Hardware & Part Installations

For assembled applications, parts may require joining of metal hardware, plastic parts or metal inserts.

Plastic Pieces
Metal Inserts
Fasteners
Screw Machine Parts
Pemserts
Bushings
Nuts
Studs

Assembly Applications by Industry

Automotive

Chassis assembliesseat frame assembliessensor bracket assembliespowertrain sub-assemblies

E-Mobility

Busbar assembliesbattery interconnect assembliespower module sub-assembliesinverter assemblies

Aerospace & Defense

Structural bracket assembliesmounting frame assembliesavionics sub-assemblies

Electrical Equipment

Terminal block assembliesfuse clip assembliescontactor sub-assembliesswitch assemblies

Medical

Device chassis assembliesimplant housing sub-assembliesdiagnostic equipment assemblies

Industrial Machinery

Motor mount assembliescontrol panel assembliesconveyor component sub-assemblies

Custom Assembly Quote

Submit your assembly drawings and specifications. DFM analysis and quotation within 24 hours.

Assembly TypeComponentsJoin MethodAnnual VolumeAction
Stamped-Welded Assembly2–15 partsResistance / Laser Weld50K–5M+ pcsRFQ →
In-Die Assembly2–8 partsIn-die staking, riveting100K–10M+ pcsRFQ →
Hardware-Insert Assembly2–20 partsStaking, TOX, riveting20K–3M+ pcsRFQ →
Insert-Molded Assembly2–10 partsInsert molding20K–2M+ pcsRFQ →
Custom AssemblySpecifyConsultConsultRFQ →